Artificial Marble
Your Professional Artificial Marble Supplier
As one of leading natural stone and engineering stone products supplier since 2008, Guanmay Stone dedicate us to be the best stone project partner of the customers all over the world. Factory located in Shuitou town where is the most famous stone town in China. With over 20000 ㎡ factory area, over 100 experienced workers and advance facilities, we have confidence to supply best quality stone products to our customers.
On-Time Delivery
Our supply chain management and production processes operate efficiently to ensure your orders are delivered punctually.
Production Market
We USA, Canada, Australia, UK, Serbia, UAE, Saudi Arabia, Singapore, Vietnam.
Our Service
We'll always take clear pictures and videos to our customers for reference, ensure they can have very exact ideas about the material they are looking for. And also we always welcome customers to come to visit us, to have a close check on the materials. Free samples also available for checking.
Quality Assurance
We have 100% quality guarantee to customers. We will be responsible for any quality problem.
Advantages of Artificial Marble
Aesthetic Appeal:
Artificial marble made from solid surface materials offers an aesthetic appeal that rivals that of natural marble. Manufacturers can replicate the intricate veining and color variations of natural marble, providing designers and homeowners with a wide array of options to suit their preferences. Whether you prefer the classic elegance of Carrara marble or the dramatic veining of Calacatta, artificial marble can emulate these looks with precision.
Durability:
One of the most significant advantages of artificial marble made from solid surface materials is its durability. Unlike natural marble, which is prone to scratching, staining, and etching, artificial marble is highly resistant to these forms of damage. Solid surface materials are non-porous, making them impervious to moisture and resistant to stains from liquids such as wine, coffee, and oils.
Versatility:
Artificial marble made from solid surface materials offers unparalleled versatility in design and application. Manufacturers can mold solid surface materials into virtually any shape or size, allowing for seamless integration into countertops, vanities, wall panels, and even furniture. Additionally, solid surface materials can be fabricated with integrated sinks and backsplashes, eliminating seams and creating a sleek, cohesive look.
Ease of Maintenance:
Maintaining natural marble can be a labor-intensive task, requiring regular sealing and careful cleaning to prevent damage. In contrast, artificial marble made from solid surface materials is incredibly easy to maintain. Its non-porous surface resists the growth of mold, mildew, and bacteria, making it a hygienic choice for kitchens and bathrooms.
Environmental Sustainability:
Quarrying natural marble has significant environmental impacts, including habitat destruction, water pollution, and carbon emissions. In contrast, artificial marble made from solid surface materials offers a more sustainable alternative.
Types of Artificial Marble
Acrylic
Compared to polyester, acrylic artificial marble is stain-resistant and has a smooth surface that is easy to clean. Its transparent appearance is similar to that of natural marble, and it looks more luxurious than polyester-based marble, which does not produce a glossy finish. It is also easy to shape into various forms and is used for kitchen and bathroom sinks, bathtubs, and other applications.
Polyester
Polyester-based artificial marble is widely used for furniture tops in addition to equipment because of its reasonable price. However, it is softer than acrylic, so it is easily scratched, and if hot pots or pans are placed on it, they may become discolored. In addition, it is easily affected by ultraviolet rays and may turn yellow after prolonged use.
Raw Materials Used in Artificial Marble Production
Polymer Resins:
Artificial marble is composed mainly of unsaturated polyester or acrylic-based resins as the binder, called high-performance polymer resins. These resins form the structural integrity that is required to make it durable and can be shaped and molded to any thickness and overall shape.
Natural Marble Chips and Powder:
The base material of artificial marble is heavily crushed natural marble that can be in any size, but is mostly fine powder to chip size, which is hitting several millimeters.
Additives and Fillers:
Depending on the required properties, numerous additives are used, such as flame retardants, UV stabilizers, performance enhancers and so on, to provide the required properties.
Pigments and Colorants:
Advanced pigments and colorants allow manufacturers to create almost any combination of color schemes or patterns.
Catalysts and Hardeners:
The curing process is regulated by chemical catalysts and hardening agents so that the right chemical reactions happen during the manufacturing process.
Artificial Marble care and repair
Clean with water and mild detergent
Artificial marble can be cleaned by wiping thoroughly with a wet dish towel. Sticky residue from seasonings can be removed by soaking a dish towel in neutral kitchen detergent diluted with water and wiping carefully. For acrylic artificial marble, you can also use alcohol spray for sterilization.
Yellowing and cracking can be repaired
If artificial marble becomes yellowed, stained, cracked, or chipped, it can be partially repaired. Yellowing and stains can be polished, and cracks and chips can be filled with resin to restore the original appearance, so there is no need to replace the entire worktop or sink.
Coating to prevent stains
If you want to keep your artificial marble clean, you can apply a coating to the surface. The coating creates a film on the surface of the artificial marble, making it resistant to stains, yellowing, and scratching.
Process of Artificial Marble
Step 1: Material Preparation and Mixing
The mass production process of man-made marbles starts with careful measuring and preparation of all materials. High-level computerized systems make the proportions of batches similar and maintain the quality standards of the production.
Step 2: Blending and Homogenization
Machinery used to mix industry incorporates the materials previously prepared in a measured percentage. This is a tense moment which may not be timed well and there has to be perfect control of temperature to timely cure and at the same time achieve perfect homogenizing of each element.
Step 3: Molding and Forming
After a good mix has been achieved, artificial marble goes into the mold-making process, where it acquires its final form. The way in which an artificial marble slab is made depends on the nature of the intended use and the desired thickness.
Step 4: Curing and Hardening
The process of curing is one of the most important stages in artificial marble production. The right chemical reaction between resins and hardening agents is made possible by controlled temperature and humidity conditions.
Step 5: Demolding and Initial Processing
Artificial marble slabs after full curing are washed out well out of the molds and a basic quality check is carried out. At this point, any surface blemishes or abnormalities are determined and resolved.
Step 6: Cutting and Shaping
The artificial marble is cut with the help of precision cutting machines such as diamond-blade saws and water-jet cutters, to the required sizes. The used CNC machines help to create difficult shapes and individual designs to serve a certain project.
Step 7: Surface Finishing
Artificial marble has an ultimate look and feel formulated by the surface finishing phase. There are various finishes that will be available based on the planned application and desired aesthetic.
Step 8: Quality Control and Testing
A thorough quality standard procedure is carried out to ensure that each of the artificial marble slabs conforms to the standard given performance levels.
Application of Artificial Marble
Kitchen Countertops
Artificial marble slabs excel in kitchen applications due to their resistance to heat, stains, and daily wear. The non-porous surface prevents bacteria growth and makes cleanup effortless. Standard thicknesses of 12mm, 15mm, and 20mm accommodate different design preferences and structural requirements.
Bathroom Surfaces
The moisture-resistant properties of artificial marble make it ideal for bathroom vanities, shower surrounds, and wall cladding. The material won't absorb water or harbor mold and mildew, making it particularly suitable for high-humidity environments.
Commercial Applications
Hotels, restaurants, and office buildings increasingly choose artificial marble for reception desks, wall panels, and flooring applications. The material's durability and low maintenance requirements make it cost-effective for high-traffic commercial spaces.
Architectural Elements
Artificial marble can be fabricated into custom shapes for architectural features such as columns, decorative panels, and sculptural elements. The material's workability allows for intricate designs that would be challenging or impossible with natural stone.
FAQ
We're well-known as one of the leading artificial marble manufacturers and suppliers in China. If you're going to wholesale customized artificial marble made in China, welcome to get more information from our factory.